Dumpling Production Line

Aware of the requirements of the contemporary market and with the intention of best meeting your needs we have developed an innovative device which combines the classic preparation of dumplings with a modern production process.
 
Appreciated, traditional form of preparation of dishes.
Our device cooks dumplings in a traditional way known from family homes, i.e. dumplings are thrown directly into boiling water. During the cooking process they are mixed. After the dumplings float to the surface, the time required for the dough to be fully cooked is calculated. The dumplings are then collected from the surface, strained and transferred to tempering in cold water. All steps are fully automated and each of parameters (temperature, cooking time and mixing intensity) can be set as desired.
 
Losses during the production are practically limited to zero.
During the cooking process there is no damage or deformation of the product. It should be noted that the automated lines for cooking dumplings offered by other manufacturers cook dumplings in entirely different conditions than our machine. In the case of other manufacturers, the dumplings are first arranged on a belt conveyor which causes deformation on the bottom of dumpling. The conveyor belt then enters the water. Due to the lack of mixing of the dumplings some of them stick
together. After the appropriate temperature is reached, the dumplings begin to float to the surface, limited by the second conveyor belt, which causes deformations on the top of the dumplings. In our machine, the above problems do not occur.
 
Very high quality and repeatability of products. Thanks to the microprocessor control, each production batch is produced under the same conditions. The element of risk associated with human error (e.g. the possibility that the dumplings are overcooked or undercooked) is eliminated. In addition, the machine is equipped with a module enabling communication with a personal computer. This allows the user to control and archive the operating parameters „from his work desk”.
 
Universal application The device supports all kinds and types of dumplings as well as all sorts of other flour products (noodles, all sorts of potato dumplings, etc.).

Frying Line

The frying line is designed for the frying of all kinds of food products.
 
The production process is managed by a microprocessor controller, which provides the possibility of using the control panel to regulate the speed of the conveyor belt and set the optimal frying fat temperature, which allows us to ensure the appropriate product frying time.
 
The main tank of the frying line is made of acid-resistant steel – its structure prevents the deposition of production residue and is easy to clean.
 
The frying line is equipped with a conveyor belt transporting the fried products, which ensures the proper immersion of the products in the frying fat. The conveyor belt and the cover protecting the operators from contact with hot liquids as well as minimizing heat losses inside the tank, are both automatically raised and lowered by pneumatic actuators. A specially designed pressure belt ensures the optimal holding of the products during the frying process, completely eliminating undesired damage or product deformation.
 
During the operation of the machine it is possible to visually inspect the technological process – the frying line is equipped with a system for lifting and lowering of the conveyor belt cover.
 
However, one of the most important advantages of the line is its enormous efficiency. For example, the LDS-400 type device is able to perfectly fry 400 kg of croquettes within one hour. This translates into savings on human resources, energy and production time which significantly lowers costs.
 
Each technological line is developed individually – as the manufacturer we are able to fully adapt the device and its dimensions to the customer’s requirements.

Container Washer

The container washer is designed for semi-automatic washing of plastic and aluminum containers with a maximum width and height of 400mm.
 
The device can also be used to wash the lids of EURO containers. The use of the washer in the process allows for reducing the water, detergent and energy consumption.
 
The washing is carried out using high pressure water jets with the addition of cleaning agents at a temperature set on the controller.
The pressure on the adjustable-direction nozzles located on the perimeter of the tunnel is generated by a high efficiency pump. The water circulates in a closed system.
In order to protect the nozzles from clogging and the pump from damage, the water tank is equipped with a filter-sieve with a large surface area. Water losses are supplemented automatically.
 
The rinsing is carried out using nozzles with check valves. The nozzles are powered with water from the water supply system and activated automatically along with the washing process. The rinsing water supplements the main water tank.
 
The use of containers washers in meat processing plants not only allows for time-saving, but also provides adequate cleanliness of the washed containers.
 
Our offer also includes a model with a capacity of 300 containers per hour.

Cooking Boiler with an Agitator

Cooking boiler with an agitator is used i.a. for the production of lard, fruit mousse, preserves, soups and sauces. After the removal of the agitator from the boiler cabinet it can also be used for cooking meats, cold cuts, sausage products and melting fat.
 
The boiler equipped with an agitator allows for obtaining a uniform consistency of the manufactured products thereby significantly enhancing their quality. The uniquely designed mixing system allows for the replacement of the agitator type depending on the production needs.
 
It can be heated electrically, with a gas burner, oil burner or using process steam.
 
The boiler is entirely made of 0H18N9 acid-resistant steel with thermal insulation and a tightly fitting lid.
 
It is designed for operation in the automatic mode, the Mikster INDU 50 controller monitors and controls the technological process parameters, ensuring their repeatability, high quality of the products and the minimal possible involvement of the service staff.
 
Thanks to the unique design of the heat exchanger in our cooking boiler, and the use of the best thermal oils the boiler is characterized by very high efficiency -which translates into profits for the user.
 
The ability to customize the dimensions in accordance with the customers needs is an additional advantage of our boiler.

Open Paddle Mixer

The open paddle mixer is used for mixing forcemeat in the production of cold cuts, semi-prepared food, canned food, vegetables, fruits, sauces, etc.
 
Our devices are equipped with two counter-rotating paddle mixers powered by one high power electrical engine with a chain transmission. The selection of construction materials and the design of the paddle mixers meet the highest markets requirements of the European Union. The machine is entirely made of acid-resistant steel or other materials approved for contact with food.
 
The unique shape of the paddle mixer chamber prevents the deposition of leftover products, while also facilitating unloading and the maintenance of cleanliness.
 
The paddle mixer produced by our company is designed for operation with standard meat stuffing trolleys with a capacity of 200 liters.
 
In accordance with our company’s values, we offer paddle mixers in a number of configurations and options, always adapting the product to the customer’s needs.

Z-type Open Mixer

The Z-type open mixer is used for mixing forcemeat in the production of cold cuts, semi-prepared food, canned food, vegetables,
fruits, sauces, etc.

Our devices are equipped with two counter-rotating paddle mixers powered by one high power electrical engine with a chain transmission.

The selection of the construction materials and the design of the paddle mixers meet the highest markets requirements of the European Union.

The machine is entirely made of acid-resistant steel or other materials approved for contact with food.

The unique shape of the paddle mixer chamber prevents the deposition of leftover products, while also facilitating unloading and the maintenance of cleanliness.

The paddle mixer produced by our company is designed for operation with standard meat stuffing trolleys with a capacity of 200 liters.

In accordance with our company’s values, we offer paddle mixers in a number of configurations and options, always adapting the product to the customer’s needs.

Matador-type Mixer

The Matador-type open mixer is designed for mixing forcemeat in the production of cold cuts, semi-prepared food, canned food, vegetables, fruits, sauces, etc.
 

Our devices are equipped with two counter-rotating paddle mixers placed on one shaft, powered by one high power electrical engine.
 

The shape of the mixer chamber and the agitators ensures, that even small batch amounts will be precisely mixed.
 

The unique shape of the paddle mixer chamber prevents the deposition of leftover products, while also facilitating unloading and the maintenance of cleanliness.
 

The selection of the construction materials and the design of the paddle mixers meet the highest markets requirements of the European Union.
The machine is entirely made of acid-resistant steel or other other materials approved for contact with food.
 

In accordance with our company’s values, we offer paddle mixers in a number of configurations and options, always adapting the product to the customer’s needs.

Vacuum Paddle Mixer

The vacuum paddle mixer is designed for mixing forcemeat in the production of cold cuts, semi-prepared food, canned food,vegetables, fruits, sauces, etc.

Our devices are equipped with two counter-rotating paddle mixers powered by one high power electrical engine with a chain transmission.

The selection of construction materials and the design of the paddle mixers meet the highest markets requirements of the European Union. The machine is entirely made of acid-resistant steel or other materials approved for contact with food.

The unique shape of the paddle mixer chamber prevents the deposition of leftover products, while also facilitating unloading and the maintenance of cleanliness.

The paddle mixer produced by our company is designed for operation with standard meat stuffing trolleys with a capacity of 200 liters.
In accordance with our company’s values, we offer paddle mixers in a number of configurations and options, always adapting the product to the customer’s needs.